How to Rebuild Polaris ATV Primary Clutch Step 1. INSTALL NEW PRIMARY SPRING $30.00 MATERIAL AND LABOR (ALL POLARIS SPRING RATES AVAILABLE) BALANCING $94.95 COMPLETE ASSEMBLY. Secure the clutch compression tool to a bench vise or somewhere that will prevent its movement. For more information go to www.P65Warnings.ca.gov. WARRANTY IS VOIDon any vehicle that has been altered in any way to include performance enhancements to the engine other than theOE DESIGN. For more information go to www.P65Warnings.ca.gov. For more information go to www.P65Warnings.ca.gov. EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. EPI I have rebuilt hundreds of Polaris primary clutches on snowmobiles and ATVs. Copyright 2023 Dennis Kirk, Inc. - All Rights Reserved. Polaris Clutch Rebuild Kits - Polaris 400 Primary Primary Clutch Rebuild Kit - WE210910 Loading zoom Primary Clutch Rebuild Kit - WE210910 $219.99 Part #: WE210910 Brand: Polaris Rating: Shipping: Calculated at checkout Quantity: Description Warranty / Warning Reviews Also Viewed Product Description Fits: Polaris If you can find someone to perform the breakdown for free you'll save a few bucks. EPI reserves the right to make the determination if the part has been subject to normal wear, misuse, abuse, negligence, accident, improper application, improper installation or alteration, and all such determination shall be final. Normal wear items: Normal Wear Items are not covered under warranty unless, within 1 year of original PURCHASE date, the EPI part fails due to a defect in material or manufacturing. The primary and second clutch are also called drive and driven clutches. For more information go to www.P65Warnings.ca.gov. EPI Performance The warranty does not apply to rental or commercial purpose uses. Electrical components include but are not limited to: switches, ignition coils, CDI boxes and regulators. Slide the drive clutch down onto the bolt on the clutch compression tool with the bolt running through the center opening in the clutch. We've been in business for almost 30 years developing world-class CVT Clutch Kits. Erlandson Performance It is normally not very cost effective to replace every single wear item in a clutch to "rebuild it", since by the time you get all the parts, you're past halfway the cost to a new clutch, and normally, by . I would try a new belt first and go from there. In this case, a replacement part will be provided by EPI upon inspection. I typically charge $40-60 labor to do one, plus parts and about $15-20 return shipping. A lifted machine results in a more severe CV joint angle and our replacement components are not designed to tolerate this increase in angle and may fail. JavaScript seems to be disabled in your browser. Now with the 2004 700 running again, I'm noticing it has no bottom end power. Order / Questions? See the Polaris primary or drive clutch diagram: https://www.partzilla.com/catalog/polaris/atv/2011/sportsman-xp-850-a11zn85aa-aq-az/drive-train-primary-clutch?utm_source=youtube\u0026utm_medium=video\u0026utm_campaign=description_btfSee the Polaris secondary or driven clutch diagram: https://www.partzilla.com/catalog/polaris/atv/2011/sportsman-xp-850-a11zn85aa-aq-az/drive-train-secondary-clutch?utm_source=youtube\u0026utm_medium=video\u0026utm_campaign=description_btfRead how to do this job step by step: https://www.partzilla.com/blog/polaris/atv/clutch/rebuild?utm_source=youtube\u0026utm_medium=video\u0026utm_campaign=description-blog-linkVIDEO HIGHLIGHTSAccessing the clutch - 2:30Removing the clutch belt - 3:40Removing the driven clutch - 4:00Removing the drive clutch - 4:43Disassembling the drive clutch - 6:00Rebuilding the clutch - 12:00Reinstalling the clutch - 14:30Need OEM parts for your Polaris ATV? The customer is responsible for any labor charges involved in removing and replacing the defective part, and for shipping charges to return the defective part to EPI. Details Shipping Cutoff Times. create and share wish lists, view your order history and get Clutch Kits: You'll love our quality products, great value and outstanding customer service! NEED HELP? Im definitely no guru, but the cost of the rebuild parts keeps climbing and the quality of the rebuild parts keeps falling from what Ive noticed since the first clutch I rebuilt complete about 10 years ago. Skip to the beginning of the images gallery, Each kit includes enough parts to rebuild your Polaris P85 or P90 drive (primary) clutch, The P85 comes on most Polaris snowmobiles except: Indy Lite (all), Indy Sport (all), Super Sport (92-96), Kit includes: Cover Bushing and retainer, moveable bushing and retainer, rollers, roller pins, roller washers, buttons, button shims, weight pins and nuts, All other models (except 600 HO Switchback 06) 2005-06. Clutch Springs: Contact us: 800-969-7501; We'll ship today if ordered in: 0 2 HR: 5 7 MIN: 3 4 SEC. At that price, plus the rebuild kit at about $200 and bearing at $65-100, you are 3/4 the way to a brand new one. Stay up to date with the latest deals & promotions! I like to see all three somewhere between .002 and .004 for a good snug restart. Creating an account allows you to save your favorite rides, I guess that's why I became a do it yourselfer. I ordered a Polaris belt on ebay Sunday, hoping it's here by the weekend. The one (1) year does not cover use of the product for racing or other competitive activities. The parts need to be replaced before they start wearing into the aluminum housing and before too many of the parts are worn out otherwise the parts you won't save any money over a new clutch. Automotive; Auto Parts & Accessories; PRIMARY DRIVE CLUTCH SPIDER REBUILD KIT POLARIS IQ RACER 600 08-20 SNOWMOBILE. We've been in business for almost 30 years developing world-class CVT Clutch Kits. Order the quantities needed for repair. We're known by a lot of different names. The customer is responsible for any labor charges involved in removing and replacing the defective part, and for shipping charges to return the defective part to EPI. This one year warranty does not apply to damages caused by removal of parts, modifications to the product, normal wear and tear, damages caused by accidents, improper use of the product, improper installation of the product, misuse, neglect or improper maintenance. Ive rebuilt approximately 10-15 clutches over the years. EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. Erlandson Performance $159.88. Part #: 380889 Mfg Part #: CX400002. 2000 Polaris 800 RMK Gen II Primary Drive Clutch Pulley Assy - For Parts/Rebuild. primary drive clutch rebuild kit with bushings polaris indy 340/440/500 91-03 FORD OEM Fiesta Rear-Fender Liner Inner Splash Shield Guard Left AE8Z54278B51A. You are using an out of date browser. Primary Clutch Rebuild Kit - WE210920 $179.99 Part #: WE210920 Brand: Polaris Rating: Shipping: Calculated at checkout Quantity: Description Warranty / Warning Reviews Also Viewed Product Description Fits: Polaris When you purchase through links on our site, we may earn an affiliate commission, which supports our community. New belt really didn't Help anything. 4 Set for Suzuki GSXR1100 Fit Mikuni BST36 Carburetor Repair Kit Carb Diaphragm . Advanced Search | Thisdoes notapply to electrical components, non-EPI branded parts, OEM primary and secondary clutches, normal wear or conditions resulting from misuse, abuse, negligence, accident, improper application, improper installation or alteration. Widetrak LX 2007-09. INSTALL NEW WEIGHTS $70.00 MATERIAL AND LABOR. Part #: 380896 Mfg Part #: CX400030. The Belt Guys Youre in the right place. This item: Primary Clutch Rebuild Kit For Polaris RZR XP/XP4 1000 2014-2018 Weights Pin Roller Washer Rods Set $139.90 HJSIUTV Primary Drive Clutch Spider Nut Socket Tool Spanner Wrench Lock Replacement for 2014-2020 Polaris Ranger RZR XP4 1000 S900 EPS (Black) $35.00 Customers who viewed this item also viewed Page 1 of 1 Start over WARNING: This product can expose you to chemicals including chromium, which is known to the State of California to cause cancer. Some of the add-ons on this site are powered by, Snowmobiles: Brands, Performance & Modifications. PART . EPI warrants its products to be free of defects in material and manufacturing for 1 year from the original date of purchase. It's gotten tough to do rebuilds on them cost effectively, and honestly, 75% of the ones that come in are not rebuildable anyway. I just reshimmed and indexed my clutch last weekend. If you'd like us to follow up with you, enter the details below. Polaris P85 Clutch Spider Rebuild Kit (wide 0.54" rollers) Part #: SM-03088 Only $62.49 Add to Cart OR SM-03106 - Replacement Rollers for Arctic Cat & Polaris Driven Clutch (PKG OF 2) Part #: SM-03106 Only $42.08 Add to Cart Drive Shaft Bearing & Seal Kit: Spider rebuild kit $175.00, bushings $75.00. 3500 Passenger Side Mirror Glass 2014-2021 Wide 2500 Fits Ram Promaster 1500. Just a reminder, on all XP chassis sportsmans the clutches turn opposite to normal polaris clutches so the retaining bolt and spider have reverse threads. Allows you to completely rebuild your worn out spider with a very cost effective kit. Value Line Clutches: Due to the primary clutch being a normal wear item and the extreme conditions it operates in, we offer a limited 30 day warranty on manufacturing defects only. For more information go to www.P65Warnings.ca.gov. Spider rebuild kit $175.00, bushings $75.00. Bring back that "like new" performance. EPI Wheel shafts and CV Joints are designed for use on STOCK machines. EPI also offers high quality replacement driveline parts such as Axles, U-Joints, CV Joints, Front End and Suspension parts, Brakes and more. Primary Complete . As with most sled projects they can be done at home once you get all the correct tools and the parts. EPI also offers high quality replacement driveline parts such as Axles, U-Joints, CV Joints, Front End and Suspension parts, Brakes and more. EVERYTHING GETS THOROUGHLY CLEANED PRIOR TO REASSEMBLY (PLASTIC MEDIA BLASTED, MAKES THE CLUTCH LOOK BETTER THAN NEW) WE CAN RECALIBRATE / INSTALL CLUTCH KITS AS PART OF THE . If you experience any failure of this clutch within 30 days that is not due to normal wear and use, we will inspect and replace the clutch if we determine it was due to a manufacturing defect. - 2018-Up AXYS 800 H.O. The pre 05 clutches in ATVs were the worst. Contact Everything Polaris RZR 2544 American Drive Appleton, WI 54914 (920) 644-5280 (TEXT OUR TEAM) (920) 543-5376 Mon-Fri 8:00AM - 6:00PM CST Sat 9:00AM - 3:00PM CST customerservice@everythingpolarisrzr.com 100% Secure Transactions 4 interest-free installments or from $24.82/mo with View sample plans Quantity Add to cart Get it as soon as Friday, Dec 16. Shop All CVT Clutch Components!https://www.rockymountainatvmc.com/Sales/805/How-To-Inspect-Your-Polaris-CVT-Clutch?utm_source=Youtube\u0026utm_medium=howtorebuildyourpolariscvtclutch\u0026utm_campaign=Youtubevideos\u0026utm_term=description\u0026utm_content=youtubevideosDustin shows us all the things to look for when inspecting the clutch on your UTV. Search Tips. Each kit includes enough parts to rebuild your Polaris P85 or P90 drive (primary) clutch, Roller width: Narrow .350" - Wide .540", Primary (Drive) Clutch Rebuild Kit - CX400001, Primary (Drive) Clutch Rebuild Kit - CX400002, Primary (Drive) Clutch Rebuild Kit - CX400006, Primary (Drive) Clutch Rebuild Kit - CX400015, Primary (Drive) Clutch Spider Rebuild Kit - CX400008, Primary (Drive) Clutch Spider Rebuild Kit - CX400014, Primary (Drive) Clutch Rebuild Kit - CX400013. Sort by: Model. I also ordered the EPI clutch rebuild kit and have a new Polaris OEM CVT belt to install. To obtain service under this warranty please contact EPI for return authorization. Get the best deal for Snowmobile Parts for Polaris SwitchBack 800 from the largest online selection at eBay.com.my. When I went to assemble, the pins were a couple thousandths to small in diameter and did not even have an interference fit with the spider, they literally fell through the bore. 10K+ on a clutch is easy if you keep the rest from eating it's self up with worn out parts. EPI reserves the right to make changes to the warranty policy at any time without notice. Browse our daily deals for even more savings! Prices are based on a quantity of one (Each). Air Spring 3KMQ16 for GL450 GL350 GL550 GL320 GL63 AMG GLE350 GLE400 GLE550, Set of 4 New Brake Carlson Hydraulic Banjo Bolt Ford H9472-2 3/8"-24 22453. This one year warranty does not apply to damages caused by removal of parts, modifications to the product, normal wear and tear, damages caused by accidents, improper use of the product, improper installation of the product, misuse, neglect or improper maintenance. When you add up all these parts it does get expensive, but if properly serviced and maintained, with a belt that is broken in, it should last a good number of miles. WHEEL SHAFTS & CV Joints:EPI Wheel shafts and CV Joints that are determined to have a defect in material or manufacturing will be replaced at no charge within 60 days of original purchase date. Cost of removal, reinstallation, product pick up and delivery are the sole responsibility of the original owner. Customer is responsible for shipping costs to return the clutch for inspection. #3. For more information go to www.P65Warnings.ca.gov. Stay up to date with the latest deals & promotions! ORDER QTY: REF. Even a new clutch should be checked after the weights and springs are installed. NO. $159.88. If you have experienced a problem with our website, please describe the issue in as much detail as possible so our team can explore it further. We're known by a lot of different names. sales@blackopsautoworks.com Designed & Built in USA Roller Weights: VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If you have an account, sign in with your email address. For more information go to www.P65Warnings.ca.gov. Cost of removal, reinstallation, product pick up and delivery are the sole responsibility of the original owner. No rebuild kit though; looks like $190 for the same parts, plus another $35 for the bushings. WARNING: This product can expose you to chemicals including chromium, which is known to the State of California to cause cancer. Copyright 2023 Dennis Kirk, Inc. - All Rights Reserved. Learn more about Dennis Kirk. Polaris; Clutch Rebuild Kits - Polaris; 1000; Primary; Primary. Photo by SuperATV. - '15-17 650 Patriot AXYS 600 Pro-R 800 Pro-R 600 IQ 800 IQ 700 IQ 600 Ski-Doo GEN5 850 E-Tec Turbo GEN5 850 E-TEC 3-4K is typical rebuildable component life. Drive Clutch Rebuild Kit Polaris wide roller P-85 drive (primary) clutch, 94-97 - CX400002 EPI Performance. Shop now for everything you need: https://www.partzilla.com/catalog/polaris/atv?utm_source=youtube\u0026utm_medium=video\u0026utm_campaign=description_btfTalk to us:Twitter: https://twitter.com/partzillaFacebook: https://www.facebook.com/PartzillaInstagram: https://www.instagram.com/partzilla/In the video were working with a 2011 Polaris Sportsman 850 ATV, but you will have similar steps for your Polaris ATV. BELTS:If, within 1 year of original PURCHASE date, the EPI belt fails due to a defect in material or manufacturing, a replacement belt will be provided by EPI upon inspection. Shop for EPI Performance Polaris RZR Clutch Rebuild Kit at Dennis Kirk. For a better experience, please enable JavaScript in your browser before proceeding. A clutch kit is basically springs and weights, maybe a secondary helix. Only 15 left in stock - order soon. The Belt Guys We're known by a lot of different names. WARNING: This product can expose you to chemicals including chromium, which is known to the State of California to cause cancer and birth defects or other reproductive harm. Weight:-5 oz; Replaces Polaris part numbers: 1321622, 3514492, 5438247, 5020422, 3576510 and 5439254. Research modifications, troubleshooting, maintenance, and more! When your foot is off the gas, the clutch is fully open because the primary clutch spring holds it open. $89.99. WARNING: This product can expose you to chemicals including carbon black, which is known to the State of California to cause cancer, and toluene, which is known to the State of California to cause birth defects or other reproductive harm. EPI Performance Learn more about Dennis Kirk. EPI If you did not abuse the clutch and it only has about 800 miles on it there should be nothing wrong with it. Shipping Type . PRIMARY CLUTCH SPIDER REBUILD KIT POLARIS DRAGON 600 700 800 2007-2010 RMK SP. I have actually found some of the EPI tools cheaper on Amazon than from EPI! This warranty covers the repair or replacement of the EPI product in question only, and does not cover labor charges to remove or install the EPI part or any other part or component that may incur damage as a result of a defective EPI part. Also don't forget to make some alignment marks on the cover, spider, and both shieves so you can put it back the same as it was and hopefully maintain the factory balance. For the best experience on our site, be sure to turn on Javascript in your browser. Creating an account has many benefits: check out faster, keep more than one address, track orders and more. WARNING: This product can expose you to chemicals including carbon black which is known to the State of California to cause cancer. Search Tips, *** Will also work on the OE Polaris updated spider part # 1323400. For more information go to www.P65Warnings.ca.gov. My clutch had green . Customer is responsible for shipping the failed component to EPI for warranty inspection. EPI Performance All clutches come standard with machined sheaves and captivated towers. I think Im done with rebuilding clutches and will just buy new takeoffs/replacements from here on out. Customer is responsible for shipping the failed component to EPI for warranty inspection. Bikeman Performance. Search Tips, 500 Classic 2004-06500 Classic 2003500 Indy 2004-06, 550 Classic 2003550 IQ Shift 2010-12550 Shift 136 2011-12550 Trail RMK 2009-10550 Trail Touring 2010550 Trail Touring 2003, 600 Classic/Classic Touring 2003600 Indy 121 2020600 Indy Adventure 137 2020600 Indy Adventure 137 2021600 Indy SP 129 2021-22600 Indy SP 129 2019600 Indy SP 137 2021-22600 Indy Std / SP 2013-14600 Indy Std / SP / LE TD Series 2015-19600 Indy Voyageur 2014600 Indy Voyageur 144 2015-16600 Indy XC 129 2021600 Indy XC 129 2019-20600 Indy XC 137 2020600 Indy XC 137 2021600 Indy XC SP 129 2020600 Indy XC SP 137 2020600 Indy XCR 2021600 Indy XCR 129 2020600 IQ LXT 2015600 IQ LXT 2011-14600 IQ Racer 2015600 IQ Racer 2012600 IQ Shift 2012600 IQ Shift 2009600 IQ Touring 2010600 IQ Widetrak 2015-17600 IQ Widetrak 2010-14600 Pro RMK 155 2021600 Pro RMK 155 2019-20600 Pro RMK 2012-17600 Pro X 2003600 Racer 2021-22600 Racer 2019600 RMK 144 2021-22600 RMK 144 2012-20600 RMK 144 2003600 RMK 155 2012-16600 RMK Shift 144/155 2009600 Rush 2012-13600 Rush 2010-11600 Rush LX 2011600 Rush Pro R 2012-14600 Rush Pro S 2015-20600 Rush XCR 2017-19600 Switchback 2012-14600 Switchback Adventure 2015-19600 Switchback Adventure 2012-14600 Switchback Adventure 144 2021600 Switchback Assault 144 2015-20600 Switchback Assault 144 2014600 Switchback Pro R 2012-14600 Switchback Pro S 2021600 Switchback Pro S 2015-20600 Switchback SP 144 2017-19600 Switchback XCR 2021600 Switchback XCR 2018-20600 Voyageur 144 2021600 Voyager 144 2017-20, 700 Classic 2003700 Classic Touring 2003700 Pro X 2003, 750 Turbo IQ 2011750 Turbo IQ LX 2011750 Turbo IQ LXT 2011/14, Turbo IQ 2012Turbo IQ LX 2012Turbo IQ LXT 2012, Widetrak IQ 2010-11Widetrak IQ 2009Widetrak LX 2011Widetrak LX 2007-09, Each kit includes enough parts to rebuild your Polaris P85 or P90 drive (primary) clutch The P85 comes on most Polaris snowmobiles except: Indy Lite (all), Indy Sport (all), Super Sport (92-96) Roller width: Narrow .350" - Wide .540" Kit includes: Cover Bushing and retainer, moveable bushing and retainer, rollers, roller pins, roller washers, buttons, button shims, weight pins and nuts Kit components may vary by model. I'm hoping that the tools will work on my next machine(s). PRIMARY P-85 (DRIVE) CLUTCH REBUILD KIT Be the first to review this product $189.95 Out of stock SKU EPI-CX400013 Each kit includes enough parts to rebuild your Polaris P85 or P90 drive (primary) clutch The P85 comes on most Polaris snowmobiles except: Indy Lite (all), Indy Sport (all), Super Sport (92-96) Roller width: Narrow .350" - Wide .540" www.denniskirk.com. The Fora platform includes forum software by XenForo. Let us know what you find out. Advanced Search | EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. They normally last between 1k 2k miles in the xp 1000's. Due to this, no warranty on these rebuild kits is provided. For more information go to www.P65Warnings.ca.gov. Picture Information. Hudon's is Your New and Used Snowmobile Parts Warehouse for Polaris, KYMCO, Bennche, Yamaha, Kawasaki, & more. We're always looking to improve your shopping experience. Primary Clutch Rebuild Kit - WE210165 EPI Performance. Clutch Rebuild Kit Features. Sincerely Jeremy. Register on our forums to post and have added features! Polaris Primary Drive Clutches All genuine Polaris P-85 Clutches have the open-face design to allow for better cooling of the sheaves and longer belt life. 2010-2014 Polaris Ranger 400 - Primary Clutch - Harvey's ATV Parts Home / Ranger 400 & ETX 325 (2010-2016) Primary Clutch- Upgraded to Bearing type EBS $275.00 Shipping calculated at checkout. $44.99. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. The big grooved one way bearing eats into the clutch face when the little thin spacers wear out.

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